Stage-gate QC for an LCV assembly line
A major Indian commercial-vehicle manufacturer running light-commercial-vehicle assembly on paper quality checks — faults and missing parts slipping downstream, with no traceability.
The problem
- Paper checklists at every assembly stage
- Faults found late, at final inspection
- Missing parts reaching downstream stations
- No record of where a defect entered
What we built
- A QR code at every station and part — scan to open that stage’s checks
- Part verification, fault logging and missing-part flags, filled on the spot
- A unit can’t advance until its stage checks pass
- Full digital traceability for every vehicle, every stage